TY - JOUR AU - Peng, Xin-Yu AU - Xie, De-Gang AU - Bai, Long-Qi AU - Liu, Zhang AU - Shan, Zhi-Wei PY - 2025 TI - Enhanced corrosion resistance of AZ31 magnesium alloys through the use of high-purity raw magnesium JO - Journal of Magnesium and Alloys SN - 2213-9567 SP - 5393 EP - 5403 VL - 13 IS - 11 AB - Poor corrosion resistance is a critical barrier to the widespread application of magnesium alloys. Statistically, the literature reported that approximately 70% of as-cast AZ31 magnesium alloys exhibit corrosion rates exceeding 1 mm·y−1 in 3.5 wt.% NaCl solution, which is unacceptable for industrial use. Furthermore, there is a considerable discrepancy in the corrosion rates reported by different studies (as-cast alloys ranging from 0.4 to 215 mm·y−1). These phenomena may be attributed to the uncontrollable content of impurity elements in commercial magnesium alloys, which fluctuate widely between batches. In the present work, we prepared as-cast AZ31 magnesium alloys with different impurity contents using two different purities of raw magnesium (Mg-99.9% and Mg-99.99%). The impact of impurity contents on the corrosion resistance of AZ31 magnesium alloys was then analyzed. The AZ31 magnesium alloy prepared with 99.99% raw magnesium showed superior corrosion resistance compared with that prepared with 99.9% raw magnesium, with a reduction in corrosion rate by approximately 98% and a decrease in the fluctuation range of corrosion rate by 91%. Thus, enhancing the purity of raw magnesium is an effective method to improve both the corrosion resistance and consistency of magnesium alloys. UR - https://doi.org/10.1016/j.jma.2024.10.018 DO - 10.1016/j.jma.2024.10.018