TY - JOUR AU - Li, Jiamin AU - Huang, Meng AU - Hou, Juan AU - Wang, Xingbin AU - Xu, Gaopeng AU - Yang, Yi AU - Mo, Ning AU - Shi, Yun AU - Zhang, Laichang AU - Tang, Weineng PY - 2025 TI - Excellent strength-ductility synergy property of wire-arc additively manufactured Mg-Gd-Y-Zr alloy investigated by heat treatment JO - Journal of Magnesium and Alloys SN - 2213-9567 SP - 3673 EP - 3688 VL - 13 IS - 8 AB - In this work, the GW63K (Mg-6.54Gd-3.93Y-0.41Zr, wt.%) alloy wire was utilized as the feedstock material and the thin-walled component was fabricated using wire-arc additive manufacturing technology (WAAM). The microstructural evolution during deposition and subsequent heat treatment was explained through multi-scale microstructural characterization techniques, and the impact of heat treatment on the strength-ductility synergy of the deposited alloy was systematically compared. The results showed that the microstructure of the deposited sample was mainly composed of fine equiaxed α-Mg grains and Mg24(Gd,Y)5 phase. The optimized solution heat treatment (450 °C × 2 h) had little effect on the grain size, but can effectively reduce the Mg24(Gd,Y)5 eutectic phase on the grain boundary, resulting in a significant increase in elongation from 13.7% to 26.6%. After peak-aging treatment, the strength of the GW63K alloy increased to 370 MPa, which was significantly higher than the as-built state (267 MPa). The superior strength in this study is attributed to the refinement strengthening imparted by the fine microstructure inherited in the as-built GW63K alloy, as well as the precipitation strengthening due to the formation of dense β' precipitates with a pronounced plate-like aspect ratio. UR - https://doi.org/10.1016/j.jma.2025.03.026 DO - 10.1016/j.jma.2025.03.026