@article{Munagala2025, 
author = {Chandan K Munagala and Syed Md Razak and Naresh Kathula and Harsha Nagar and Pravin R Likhar and Vineet Aniya},
title = {Unlocking Hydrocarbon Potential from Metallized Multi-Layer Plastics: A Kinetic and Product Evolution Study},
year = {2025},
journal = {Environmental Chemistry and Safety},
volume = {1},
number = {3},
pages = {9600036},
keywords = {Pyrolysis, Multi-Layer Plastic (MLP), Fast Moving Consumer Goods (FMCG) Waste, Fuel Oil, Chemical and Hydro-processing},
url = {https://www.sciopen.com/article/10.26599/ECS.2025.9600036},
doi = {10.26599/ECS.2025.9600036},
abstract = {This study explores the thermal decomposition behavior, kinetic parameters, and product evolution of metallized multi-layered plastics (MLPs). Thermogravimetric analysis (TGA) revealed a three-stage, diffusion-controlled decomposition process, best described by the three-dimensional Ginstling–Brounshtein model, attributable to the complex layered structure of MLPs. The apparent activation energy ranged from 183.47 to 218.42 kJ mol−1, higher than that of polypropylene (PP), high-density polyethylene (HDPE), polystyrene (PS), and polyurethane (PU), but lower than polyamide (PA) and polyethylene terephthalate (PET). The maximum decomposition rate occurred between 457.10°C and 486.63°C, following first-order kinetics. Pyrolysis at 500°C yielded a fuel oil, which, after hydro-processing, produced hydrocarbons in the C5–C40 range, with 97.55% falling within the C5–C18 fraction, comprising 45.72% paraffins and 37.80% aromatics. Densification of MLPs effectively suppressed the carryover of metallized layers, while chemical treatment removed suspended carbon and reduced fuel oil viscosity before hydro-processing. These findings elucidate the decomposition and product formation mechanisms of metallized MLPs and offer a comparative evaluation against conventional plastics (types 1–7) concerning fuel oil yield and composition.}
}