An Efficient Method for Heat Recovery Process and Temperature Optimization

Flue gas heat loss accounts for a significant component of the overall heat loss for coal-fired boilers in power plants. The flue gas absorbs more heat as the exhaust gas temperature rises, which reduces boiler efficiency and raises coal consumption. Additionally, if the exhaust gas temperature is too high, a lot of water must be used to cool the flue gas for the wet flue gas desulfurization system to function well, which has an impact on the power plant’s ability to operate profitably. It is consequently vital to take steps to lower exhaust gas temperatures in order to increase boiler efficiency and decrease the amount of coal and water used. Desulfurization performance may be enhanced and water use can be decreased by reasonable flue gas characteristics at the entry. This study analyzed the unit’s energy consumption, investment, and coal savings while proposing four coupling strategies for regulating flue gas temperature and waste heat recovery. A graded flue gas conditioning and waste heat recovery plan was presented under the condition of ensuring high desulfurization efficiency, along with the notion of minimizing energy loss owing to energy inflow temperature difference. Numerical results show that the proposed methods improved the system performance and reduced the water consumption and regulated the boiler temperature.