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Review Article | Open Access

Microalgae cultivation in photobioreactors: sustainable solutions for a greener future

Shaikh Abdur Razzaka,b( )Khairul BaharaK.M. Oajedul IslamaAbdul Khaleel HaniffaaMohammed Omar FaruqueaS.M. Zakir HossaincMohammad M. Hossaina,b
Chemical Engineering Department, King Fahd University of Petroleum and Minerals, Dhahran, 31261, Saudi Arabia
Center for Refining and Advanced Chemicals, King Fahd University of Petroleum & Minerals, Dhahran, 31261, Saudi Arabia
Department of Chemical Engineering, University of Bahrain, Zallaq, Bahrain
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HIGHLIGHTS

· Photobioreactor design and operation depend on physical and biological characteristics.

· Overview of photobioreactor types and scaling up from lab to industrial production characteristics.

· Optimize performance, control, and many operating parameters utilizing AI model.

· Scaling up and industrial production have been eased by photobioreactor design developments.

· Finding the research gap and future perspectives for mass scale microalgae cultivation are recommended.

Abstract

Microalgae cultivation in photobioreactors (PBRs) has emerged as a promising and sustainable approach to address various environmental and energy challenges, offering a multitude of benefits across diverse applications. Recent developments in microalgae cultivation in photobioreactors have contributed substantially to the development and optimization of sustainable bioprocesses. This review presents a comprehensive analysis of recent innovations and breakthroughs in the field of microalgae cultivation, with a specific focus on their application in photobioreactors, aimed at paving the way for a greener future. This study in-depth examines the advantages of microalgae cultivation in photobioreactors, concentrating on its effectiveness in wastewater treatment, CO2 bioremediation, and the production of biofuels and high-value products. The review evaluates the effects of light, solar irradiation, temperature, nitrogen and phosphorus concentrations in culture media, CO2 concentrations, and pH on microalgae growth performance, including specific growth and biomass productivity. The study also examines open systems like unstirred ponds, raceway ponds, and circular ponds and closed systems like horizontal tubular, vertical bubble-column, airlift, flat panel, and plastic-bag photobioreactors, comparing their pros and cons. To optimize microalgae cultivation, key factors in photobioreactor design, including photosynthetic efficiencies, light/dark (L/D) cycles, CO2 concentrations, mass transfer, hydrodynamics behavior, and pH, are extensively investigated. In addition, the review outlines recent developments in large-scale photobioreactors and highlights the challenges and opportunities associated with photobioreactor scale-up and design parameter optimization, including genetic engineering and economic feasibility. This article is a vital resource for researchers, engineers, and industry professionals seeking sustainable bioprocesses and the application of microalgae-based technologies.

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References

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Green Chemical Engineering
Pages 418-439

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Cite this article:
Abdur Razzak S, Bahar K, Islam KO, et al. Microalgae cultivation in photobioreactors: sustainable solutions for a greener future. Green Chemical Engineering, 2024, 5(4): 418-439. https://doi.org/10.1016/j.gce.2023.10.004

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Received: 16 August 2023
Revised: 29 September 2023
Accepted: 20 October 2023
Published: 21 October 2023
© 2023 Institute of Process Engineering, Chinese Academy of Sciences.

This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).